Maintaining a forklift is an essential part of any type of warehouse or factory function. Since the lifts are used to transport both goods in process as well as raw materials and finished products to designated areas within the operation, it is important that the equipment be serviced regularly. The idea is to keep all types of forklifts in a condition that complies with safety regulations and ensures that little to no down time is experienced as a result of breakdowns. When servicing a forklift, care should be taken to check fluids as well as moving components, inspect the exhaust system, and make sure the wiring is not damaged or corroded.
Part of the task of servicing a forklift is to check for the more obvious issues that will likely occur from time to time. Lights on the device will burn out from constant use, making it necessary to check the current condition of the backup lights, any cab lights that are included in the forklift design, and all the safety lights found on the console. When and as any of the lights are cloudy or begin to malfunction, changing the bulbs immediately is a good idea.
Along with managing the lights, servicing a forklift will also involve checking all moving components of the engine. This means inspecting the belts for signs of wear, and replacing them before they snap. Also look closely at the gears and other components in the engine, the wheels, and the braking system to make sure they are functioning properly. Replacing worn components before they actually break down will save time and money in the long run, as well as minimize the potential for costly repairs during the life of the forklift.
Servicing a forklift also involves checking the level and condition of various fluids consumed by the equipment. Making it a point to check the oil for example will reduce wear and tear on the engine as well as the lifting or squeezing mechanism of the device. Look beyond the level of oil and also consider the condition of the lubricant as well. As part of servicing a forklift, schedule regular oil and other fluid changes to make sure the greatest level of protection is achieved.
Don’t forget to check the electrical wiring when servicing a forklift. Look for loose or frayed wiring and replace or repair the wires as quickly as possible. Doing so will reduce the incidence of some sort of malfunction during use that could pose a threat to the driver or others working nearby if the lift should suddenly fail as the result of a loss of power.
There are several other checkpoints that should be part of the routine when servicing a forklift. Checking the exhaust system to make sure it is in compliance with current regulations is very important. Be aware of any leaks that develop and address them immediately. Letting little things go can be a costly decision, since those little things may turn into a major operational issue in as little as a few days. If the investment in the forklift is protected and maintained to near-factory standards, the equipment will serve the company well for a number of years.
By Malcolm Tatum